Carton Stacking Testing Instrument High Precise Cardboard Box Compression Tester
Introduction to the Carton Stacking Testing Instrument
The Carton Stacking Testing Instrument is a high-precision device designed to evaluate the ability of packaging materials to withstand external compressive forces. Ideal for testing a wide range of materials, including cardboard, wood, metal, corrugated fiberboard, solid fiber cardboard, and plastic, this instrument ensures the durability and reliability of shipping containers. Whether it's corrugated boxes, crates, or containers, this tool simulates real-world conditions to determine the compression strength and stacking endurance, offering essential data for industries like packaging, logistics, pharmaceuticals, and food & beverage.
Why Do You Need a Carton Stacking Testing Instrument?
The Carton Stacking Testing Instrument is crucial for businesses involved in packaging, storage, and distribution. It tests a container's resistance to compressive forces encountered during stacking, shipping, and storage. This evaluation is essential for maintaining product integrity and reducing losses due to packaging failure. The Carton Stacking Testing Instrument helps companies ensure that their packaging can withstand pressures during transit or while stacked in warehouses, which is critical for maintaining product quality and meeting safety standards.
Businesses can use the instrument to:
- Evaluate the compressive strength of various packaging materials.
- Simulate real-world stacking conditions.
- Optimize packaging design by identifying weaknesses.
- Ensure compliance with international standards like ISO 2234 and ASTM D642.
Key Features of the Carton Stacking Testing Instrument
This advanced testing device provides accurate and reliable compression analysis with a range of key features tailored to meet the rigorous demands of industrial testing environments:
- Touch Screen Operation: User-friendly interface for seamless navigation and control.
- Microcomputer Processing System: Ensures automated measurement, real-time data collection, and intelligent test result judgment.
- Synchronous Motor System: Enhances testing accuracy with a precise thread lead screw drive system.
- Multiple Test Modes: Perform compression, stacking, and fixed-value tests under various conditions.
- Real-Time Data Display: Live monitoring of compression force, deformation, and test curves during the process.
- Auto Data Collection & Analysis: Reduces human error and speeds up test result interpretation.
- Embedded Micro Printer: Print out test results instantly for records and compliance.
- RS232 Output (Optional): For easy data transfer and analysis on external devices.
Operating Modes of the Carton Stacking Testing Instrument
The Carton Stacking Testing Instrument features three independent testing modes, each designed for specific testing requirements:
- Strength Test: Measures the ultimate compressive strength and deformation of packaging materials to evaluate the overall durability.
- Fixed Value Test: Tests the box's performance by applying a predefined pressure and deformation.
- Stacking Test: Simulates warehouse stacking conditions and evaluates how well containers resist long-term compressive forces in various environments.
These modes allow manufacturers and quality control teams to assess packaging materials comprehensively, ensuring that they meet the demands of supply chains.
Application of the Carton Stacking Testing Instrument
This instrument is highly versatile, with applications across multiple industries:
- Packaging Industry: Ensures that cartons, boxes, and containers can withstand the rigors of shipping and stacking.
- Food & Beverage Industry: Tests the packaging used for drinks, ensuring that stacked bottles and cans maintain structural integrity during transit.
- Pharmaceutical Industry: Ensures the durability of medical supply packaging to avoid damage during distribution.
- Logistics & Shipping: Simulates real-world conditions faced by containers during stacking in warehouses or transport.
The Carton Stacking Testing Instrument can be used to test individual containers or multiple stacked units, with or without contents. This flexibility allows users to optimize packaging designs, choose suitable materials, and ensure that their packaging meets industry standards.
Industry Standards and Compliance
The Carton Stacking Testing Instrument complies with several international standards, ensuring that businesses can meet both regulatory requirements and customer expectations. Standards include:
- ISO 2234: Packaging — Complete, filled transport packages — Stacking test using static load.
- ISO 12048: Packaging — Compression and stacking test for complete, filled transport packages.
- ISO 2874: Packaging — Stacking test for unit loads.
- ASTM D642: Standard Test Method for Determining Compressive Resistance of Shipping Containers.
- ASTM D4169: Standard Practice for Performance Testing of Shipping Containers and Systems.
- TAPPI T804: Compression Test for Fiberboard Shipping Containers.
- GB/T 4857.3 & GB/T 4857.4: National standards for compression testing of packaging materials.
Adhering to these standards ensures that your packaging will perform reliably under the stresses of stacking and transportation, helping prevent product damage and financial loss.
Technical Specifications of the Carton Stacking Testing Instrument
| Item | Parameters |
| Test Range | 0.25KN, 0.5KN, 1KN, 2KN, 5KN, etc. |
| Resolution | 0.01N |
| Deformation Error | ≤±1mm |
| Plate Parallelism | ≤1mm |
| Loadcell Error | ±1% |
| Test Speed | 5~300mm/min |
| Return Speed | 100mm/min |
| Compression Speed | 10±3mm/min |
| Stacking Speed | 5±1mm/min |
| Units | N/Lbf/kgf |
| Display & Analysis | 7-inch touchscreen, curve analysis, integrated thermal printing |
| Data Output | RS232 (optional) |
| Power Supply | AC 220V 50Hz |
These technical specifications guarantee accurate, reliable results, making the Carton Stacking Testing Instrument a powerful tool for any quality control process.
Benefits of the Carton Stacking Testing Instrument
- Enhanced Packaging Durability: Ensures that packaging materials can withstand the compressive forces experienced during stacking and transportation.
- Cost Reduction: Helps businesses avoid product damage, reducing losses due to packaging failure.
- Compliance with International Standards: Ensures that your packaging meets industry regulations and customer requirements.
- Data-Driven Decision Making: Real-time data collection and analysis enable manufacturers to optimize packaging design and material selection.
- Versatile Applications: Suitable for a wide range of industries, including packaging, food, pharmaceuticals, logistics, and more.
Conclusion
The Carton Stacking Testing Instrument is an indispensable tool for companies that want to ensure the integrity of their packaging during storage and transit. By simulating real-world conditions and providing accurate data on compressive strength, this instrument helps businesses optimize their packaging, improve product protection, and reduce losses due to damaged goods.
With its advanced features, compliance with international standards, and versatile applications, the Carton Stacking Testing Instrument is the ideal solution for packaging manufacturers, quality control teams, and businesses across industries.
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Carton Stacking Testing Instrument High Precise Cardboard Box Compression Tester Images
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